Of all the directors involved in the Z900RS custom project, Moto Corse sticks out as an unexpected participant. What interest could Moto Corse – well-known as an importer of high-end models like Bimota and Vyrus, and world-renowned as a builder of original premium Ducati, Bimota, MV Agusta models dripping with high-quality parts – have in working on a Z project?
“My first bike was a Kawasaki. I had an export model H2 (750SS), blue with rainbow striping. The rush of acceleration was intoxicating. Then one day I had the chance to ride my friend’s Z2. It was on the way back from watching a race at Suzuka Circuit. Riding down the Nishi-Meihan Expressway, I fell in love with the refined feeling of the 4-stroke In-Line Four, and the note from the collector-equipped exhaust. On that ride we happened upon some other Z riders. The bikes looked great in action. Ever since I started this work, I’ve always wanted to work on a Z and see how it would turn out. Then this offer came along. For me, this project was a long-time dream come true. But merely adding high-performance parts would be boring. Deciding how to give it a real Moto Corse touch was what I agonised over the most,” explains owner Shin Kondo. Creating a Z900RS custom that blended Z and Moto Corse styles took time.
Wanting the Z1 to be the highest performing model of its day, Kawasaki had poured all their efforts into making the Z1 the ultimate superbike. Kondo-san wanted to express that spirit in Moto Corse fashion. He studied dozens of CG illustrations combining various styling, graphics and muffler layout options. He was equally uncompromising when it came to selecting the parts necessary to make it a custom machine, designing numerous one-off pieces and sourcing others from among the world’s top aftermarket brands. Each and every part offered both performance and brand recognition, but combining these all into a balanced package was also extremely important.
“When I first had a chance to see the Z900RS at Akashi (Kawasaki Heavy Industries’ Akashi Factory), I thought the design of the line traced by the tank and side covers was new. I liked that the tank looked big and imposing; the engine was tight and compact in comparison. And while conveying a strong Z1 image, it had modern updates, like its LED lighting. ‘Man, I really want to ride this bike!’ I thought.”
From its functionally beautiful details and perfectly symmetrical graphics to the precisely formed exhaust system, Kondo-san’s creation stands out. Uncompromising on the verge of being aloof, it is a genuine Moto Corse build.
“The strongest Z1 image that comes to mind is its Fireball paint job. I wanted to do a Moto Corse representation of that.” The colouring that Kondo-san imagined for his Z900RS custom was black. The Italian bikes that Moto Corse usually handles are mostly vivid in colour, but recently the trend in Europe has shifted towards darker colours. For the tank, he chose Moto Corse’s original carbon black, divided into both matte and glossy finishes. Then, based on 3D data, patterns cut from an aluminium sheet were used to create the tank’s elegant chrome pinstripes, which were finished with a clear coat. Incidentally, matching the chrome stripes to the tank’s subtly curved surface so there is no distortion is painstaking work. Each line was deftly hand-placed by a skilled craftsman. Blending both digital and analogue processes, the exquisite design is the product of patient and meticulous work.
For the bodywork, Kondo-san plans to use dry carbon throughout. The stock machine’s aluminium engine hangers and front fender supports distract from the overall appearance, so have been swapped out for dry carbon pieces. As a material, dry carbon offers superb toughness, so it makes an excellent substitute for areas that demand high strength – an example of know-how developed from working on countless premium models being used.
“The Z900RS’ level of completion is very high, but for my own taste there were a couple of changes I wanted to make,” said Kondo-san. For example, the seat. The stock seat is well built, with a crosscut pattern and seamless design. And when you remove the cover material, the cushion underneath is formed from a single detailed piece. Making just a slight change to the cushion’s shape gave the seat a completely different impression. The stock rear inner fender and chain cover are a unitised piece shared with the Z900. It’s stylish, with an elaborate design that includes cut-outs on the sides, but Kondo-san felt that extending the fender portion to wrap farther around the tyre would yield a shape that better matched the Z900RS’ appearance. Shortening the triangular tail end by roughly 3cm helps to give it a more unified feel with the body. Rather than making any large changes to the original design, subtly fine-tuning the balance is the Moto Corse way. The work is a step-by-step search for the golden ratio that makes a machine look its most beautiful.
“Customers will buy this bike because they like it, because they like the design – a design that the manufacturing staff have poured their hearts into. To drastically alter it would be presumptuous. Our job is more like polishing a gemstone. Within those confines, I made adjustments – even if they cost a little – to create the Z900RS that I would like to ride,” explains Kondo-san. The “Z9RSC” logo imprinted on the tank is a reflection of the pride that comes from having created numerous original machines based on top European brands.
Kondo-san’s exacting standards are evident throughout, but nowhere as much as in the original full titanium exhaust system created especially for this model. Almost like an objet d’art, the exhaust’s graceful curves are an updated design based on the stock exhaust. From the centre pipe to the end of the silencer, the pipe’s diameter increases. To achieve this reverse taper, individual strips of titanium were cut from a sheet and formed into rings, which were then welded together in a highly labour-intensive process – another example of digital-analogue synthesis. The 4-2-1 exhaust system blends efficiency, light weight and an attractive appearance. To maximise the length of the header pipes, an original-design collector was created. Although not visible from the outside, a separator divides the interior of the collector, and downstream a catalyser sits snugly – all part of a thorough design that took time and cost. Even the flanges, neatly arranged to join the exhaust header to the In-Line Four engine, are machined slabs of titanium, each one etched with a Moto Corse seal. At the opposite end of the exhaust, the silencer end-cap, featuring a honeycomb mesh, was laser carved from a single piece of titanium – the kind of part that would not be out of place on a MotoGP machine. It is simply breath-taking.
Glittering highlights within the bike’s black façade are the gold-coloured Öhlins front and rear suspension. “With Öhlins, in addition to superb performance, replacement parts are available everywhere in the world, as is dedicated maintenance service. Their policy to take care of their market is really great,” adds Kondo-san. One caveat, however. An inverted fork that fits the Z900RS does not exist in Öhlins’ current lineup, so the fork on Kondo-san’s custom machine is special version created based on an Italian brand OEM part adjusted for length, with original bottom clamps.
Of course, the brakes are uniformly Italian components: Brembo calipers gripping Alth ventilated discs. The discs are a thing of beauty. Each of the discs is actually comprised of two machined stainless steel discs spot-welded together. In addition to offering excellent heat dissipation and light weight, the design contributes to a mellow brake feel. This combination has been tried and tested on Moto Corse’s numerous Ducati and Bimota custom models. The wheels are original, made from carbon and featuring a 7-spoke design that suits the Z900RS’ image. When it comes to bikes, “light is right” – particularly when it comes to spinning parts. Reducing their moment of inertial can greatly benefit handling. Not only does cornering feel lighter, but acceleration and deceleration performance are also directly affected. In addition, carbon’s elasticity makes it highly shock-resistant – one of its many great merits. To complete the brakes/wheels/tyres package, Pirelli Diablo Supercorsa SC1 tyres were fitted. Complementing the voluminous tank design, a 200mm rear tyre was selected, a specification that will also offer enhanced circuit performance. Of course, controllability and ergonomics were considered when setting the rider triangle (handle, seat, footpegs). While retaining the stock machine’s essential goodness, the revised riding position took a sportier direction. The smartphone holder attached to handle post is an original design piece. Even in this small accessory, Moto Corse’s fastidious attention to detail is evident.
“First we’ll need to ride it thoroughly to bring to light any areas for improvement. But in the near future, I would like to look at tuning the engine too,” shares Kondo-san. It will be interesting to see how Moto Corse’s expression of this new generation Z progresses from here.
Moto Corse
Ø42.7mm 4-2-1 titanium full exhaust: titanium flanges, lobster-tail design header pipes + tapered silencer with teardrop honeycomb end-cap
X.A.M
520 -15T drive sprocket
Moto Corse
520 - 42T CNC aluminium rear sprocket
D.I.D
520ZVM-X 114L drive chain
Moto Corse
Frame painting: power coat (titanium gold)
Moto Corse
CNC machined aluminium upper triple clamp (alumite: titanium gold)
Moto Corse / Öhlins
R&T Ø43mm front fork, Moto Corse special specification
Moto Corse / Öhlins
S46 fully adjustable rear shock (preload adjuster, seat height adjuster) + Moto Corse CNC machined aluminium linkage
Moto Corse
Swingarm painting: power coat (titanium gold)
Brembo
CNC machined racing radial-pump front brake master cylinder
Brembo
GP4RX CNC machined radial-mount front brake calipers
Moto Corse / Alth
Ø320mm stainless steel ventilated floating front disc brakes
Moto Corse / Brembo
Supersport P34/2 CNC machined rear caliper + CNC machined aluminium caliper support
Moto Corse / Alth
Ø220mm stainless steel ventilated floating rear disc brake
BST
7 straight-spoke carbon wheels F: MT3.50-17 R: MT6.00-17
Pirelli
Diablo Supercorsa V2 SP SC1 F: 120/70ZR17 R: 200/55ZR17
Magical Racing
Dry carbon handlebar
Kohken
CNC machined aluminum folding clutch lever
Moto Corse
Special calf-leather seat (perforated, stitching, diamond-quilting)
Moto Corse
CNC machined aluminium footpegs with radial-block square end concept (alumite: titanium gold)
Moto Corse
CNC machined aluminium accessories: smartphone holder, fuel tank cap, DBT preload adjuster dial
Moto Corse
Accessory DBT axle sliders (front/rear)
Moto Corse
Dry carbon parts: meter housing, headlamp housing, steering neck cover, pivot plate cover, radiator shrouds, throttle body cover, engine supports (x4), preload adjuster support, heel guards, rear fender, license plate support, license plate base
Moto Corse
Titanium radiator guard
Moto Corse
DBT titanium accessories: handlebar ends, frame caps, luggage hooks, tyre valve caps
Moto Corse
DBT titanium bolts: banjo bolts, front fender supports, front brake master cylinder, clutch lever, radiator cover
Moto Corse
Chassis original paint: Carbon Black, matte/gloss finish + gloss transparent chrome metal line pinstriping + logos